The Unaudited Dimensional Weight Margin Trapped in Your Carton Suite.
We model historical parcel manifests against 3D kinematic bounding boxes and your active carrier rate cards—quantifying the exact margin lost to dimensional weight penalties, excess cubic void, and misallocated packaging.
The Anatomy of a Forensic Margin Audit.
We do not simply calculate ‘smaller boxes.’ We reconstruct your shipment history against spatial physics, warehouse operational constraints, and carrier rate cards.
Historical Baseline Ingestion.
We ingest up to 250,000 past outbound carrier manifests and your SKU master data, mapping spatial package density directly against your contractual carrier rate cards, custom DIM divisors, and minimum net billable charges (or standard carrier schedules where custom contracts are unprovided).
Constrained Spatial Simulation.
We map your product dimensions against an engineered carton library. The algorithm calculates 6-degree rotational freedom for rigid goods, applies an engineered structural clearance tolerance (calibrated to corrugate flute caliper), and accounts for deformable soft goods to find the true minimum viable cube.
Carrier Rate & Tier-Cliff Logic.
Volume reductions only matter if they cross a carrier billing cliff. We run the optimized dimensions back through your specific FedEx/UPS rate matrix, accounting for minimum zone floors, residential surcharges, and fuel indices.
Operational Friction Deduction.
We subtract the realities of the warehouse floor from the gross savings. We deduct the unit-cost delta of procuring new corrugated cardboard, the cost of protective void-fill, and a baseline packer-error rate to deliver a purely implementable net margin recovery figure.
Objective, Fixed-Fee Margin Engineering.
Zero contingency billing, recurring percentage cuts, or multi-year margin clawbacks. Engagements are scoped strictly on catalog complexity and manifest volume.
Carton Suite Feasibility Scan.
A rapid cubic variance check to determine whether your carton geometries, SKU density, and shipping volume justify full packaging rationalization.
- check Data Requirement: Master carton specs + top 10 SKU dimensions (Zero customer PII or carrier invoices required)
- check Deliverable: Indicative Cubic Variance Score & Estimated Billable Weight Compression Potential
- check Turnaround: 48-hour diagnostic review following spec validation
The Forensic Executive Blueprint.
A comprehensive mathematical audit of your historical manifests, delivering execution-ready WMS packaging logic and contractual carrier counterfactual models.
- check Data Requirement: 6–12 months of anonymized shipment manifests + contractual carrier rate schedules
- check Deliverable: Optimized box suite specifications, SKU-to-carton packing rules, and net realizable recovery figures
- check Commercial Terms: 100% fixed fee structured within standard VP discretionary authority. Zero contingency billing or clawbacks.
- check Delivery Governance: Invoiced on defined deliverable milestones with executive briefing included.
Verify Your Profile for a Feasibility Scan
We do not collect customer PII or confidential account credentials. Stage 01 modeling requires only your physical SKU profiles, current box dimensions, and active carrier service levels.